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Dry Type Oil Free Air Compressor

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Published Date:02-26-2004

Summary:

Type: Oil Free / Dry Type
Power Range: 22kW -180kW
Air Flow / Pressure Range: 7.4 m3/min - 41.6 m3/min; 1.5bar - 10bar
Air Flow / Pressure Range: 15 m3/min - 90 m3/min; 40kPa - 150kPa
Cooling System: Air Cooling or Water Cooling
Power Source: AC Power 380V/3P/50HZ, can be customied.
Structure Type: Closed Type
Trademark: SUCCESS ENGINE, OEM
Certificate: CE, UL, ASME, CCS
Min. Order: 1 piece
Warranty: One Year
Transport Package: Wooden box
Trade term: CIF, CFR, FOB, EX-WORKS

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Product Introduction:

SUCCESS ENGINE

Dry Oil-free Compressor (blower)

Dry type oil-free compressors (working pressure: 1.5 ~ 10 bar) are used in special processing fields, such as electric power, metallurgy, electronics, aviation, chemical, papermaking, Pharmaceutical, food, bottle blowing and cap making.

Dry type oil-free air blowers (working pressure: 0.4 ~ 1.5 kPa) are used in sewage treatment, oxidation desulfurization, pneumatic conveying and other fields. In the field of aeration, the pressure can be automatically adjusted according to the change of water depth, and due to the wide range of working pressure adjustment, strong dust resistance, high efficiency and stability performance. It has become the most economical blower for the transformation of roots blowers.

Oil-free Screw Compressor & Air Blower

F.A.D: 3.0~60 m3/min working pressure: 5~30 bar.

SUCCESS ENGINE oil-free screw compressor and air blower adopts dry type single-stage or double-stage compression, and the main airend is rotated by the coupling, in the compression chamber, there is no other liquid involved, so the compressed air is clean and oil-free.

   

Dry Type Compressor Airend

Due to the high temperature generated by the high-speed operation in air compression, the compressor shell is designed with a double-wall structure, and the interlayer is used for cooling oil (air cooling unit) or cooling water (water cooling unit) circulation. In the compression chamber, the hot air is compressed by twin-screw and discharged after being cooled by air cooler.

The rotor adopts the latest rotor patented type line design, the accuracy and reliability are guaranteed after more than 20 processes of finishing.

   

High Efficient Centrifugal Cooling System

(Patent No.:CN201320374179.8)

The high-power unit adopts side-entry & top-discharge closed frequency conversion fan cooling structure. Equip with centrifugal fan, the frequency conversion automatically adjusts the fan speed according to the system temperature change.

The low-power unit adopts a low-speed axial fan with special angle blades, which is combined with a cooler to form a closed cooling system structure. The fan speed is low and with stable wind pressure.

High Efficient Water Cooling System

For high-power unit, unique shell-and-tube baffle and tube-column was designed and installed, effectively improves the heat exchange rate between compressed air and water, and reduces the water consumption.

For low-power unit, the plate corrugated superimposed structure can be selected, so that the fluid can form turbulent flow, size is small but with good heat dissipation effect.

   

High-efficiency Electric Motor

Use special high output efficiency motor with high-quality bearings according to the site power supply and process conditions, and available for different voltage, frequency, protection level, insulation level, service factor, VFD, explosion-proof and other required types.

   

Stable and Efficient Transmission Structure Design

The low-power unit adopts belt drive structure, with specially designed automatic tensioning device, easy for maintenance. The high-power unit adopts a high-strength intermediate coupling combined with a high-load elastic coupling device. This structure has the advantage of high transfer efficiency, noise reduction and easy maintenance.

   

Intelligent Control  (Standard Configuration)

Adopt advanced intelligent control system with complete functions of automatic protection & alarm, remote control, multiple joint control, history records.

(1) Real-time running data. (2) Monitor loading/unloading characteristics. (3) Preset various parameter values. (4) History records checking and display maintenance warning.

Equipped with one 485 interface, to realize two communication control modes: general remote and linkage control. The user can set the linked control of multiple units and manually set the unit to start/stop and time switching.

   

Frequency Conversion Control/Soft Start Control  (Optional Configure)

Low-voltage unit: built-in structure, with optional of VFD control and dual-purpose controls (Standard + VFD). High-voltage unit: divided structure, separated external high-voltage frequency conversion cabinet.

Compressor atomically adjusts the frequency and speed according to the actual air consumption change to achieve effective energy savings, also with the characteristics of stable air pressure, startup without impact.

   

Integrated cabinet construction

SUCCESS ENGINE oil-free screw compressor & air blower adopts twin-screw dry type oil-free compressor airend, which is composed of high-efficiency motor, gearbox, intake filter, silencer, cooler and frequency conversion intelligent control system, which can realize local and remote control, integrated cabinet structure, convenient for installation and maintenance.

   

Ingenious Design, Reliable as it Seems

High-quality parts configuration, superior system structure design and ingenious manufacturing requirements make SUCCESS ENGINE compressor products living up to its reputation, reliable and durable.

We have power frequency, permanent magnet frequency conversion, high & low voltage, different voltage & frequency, water & air cooling and other complete products, can meet the needs of all industries.


   
Product Shipping and User Scenarios
   

Ethernet Central Control System  (Optional)

The centralized compressor control system communicates with the monitoring station through the industrial Ethernet ring network, performs remote monitoring and intelligent control of the equipment in the air compressor room, and realizes automatic unattended operation.

Configuration: linkage control PLC system, control cabinet, UPS, wireless communication equipment, video monitoring system, voice broadcasting system, computer operation station, display, printer, work table.


   
SUCCESS ENGINE Production Workshop
   
Factory Environment
   


Model Power
kW
Pressure
Bar
Air Flow
m3/min
Outlet
Connection
Weight
KG
Dimension
L*W*H mm
ZA55A(W)-7 55 7 8.9 DN50 1500 2300*1300*1780
ZA55A(W)-8 8 7.8
ZA55A(W)-10 10 7.4
ZA75A(W)-7 75 7 12 DN50 1600 2300*1300*1780
ZA75A(W)-8 8 11.5
ZA75A(W)-10 10 10.2
ZA90A(W)-7 90 7 14 DN65 2600 3100*2300*2050
ZA90A(W)-8 8 13.5
ZA90A(W)-10 10 12.5
ZA110A(W)-7 110 7 17.2 DN65 2800 3100*2300*2050
ZA110A(W)-8 8 16.7
ZA110A(W)-10 10 16.2
ZA132A(W)-7 132 7 19.6 DN65 3100 3100*2300*2050
ZA132A(W)-8 8 19.2
ZA132A(W)-10 10 18.2
ZA160A(W)-7 160 7 23.8 DN80 3500 3300*2300*2150
ZA160A(W)-8 8 22.8
ZA160A(W)-10 10 21.8
ZA180A(W)-7 180 7 28.1 DN80 3800 3300*2300*2150
ZA180A(W)-8 8 26.8
ZA180A(W)-10 10 24.8
ZA220A(W)-7 220 7 35.6 DN100 6000 3500*2300*2350
ZA220A(W)-8 8 33.5
ZA220A(W)-10 10 31.2
ZA250A(W)-7 250 7 41.6 DN100 6200 3500*2300*2350
ZA250A(W)-8 8 40.5
ZA250A(W)-10 10 37.2


Low Pressure Dry Type Oil Free Air Compressor

Model Power
kW
Pressure
Bar
Air Flow
m3/min
Outlet
Connection
Weight
KG
Dimension
L*W*H mm
ZA75(W)-1.5 75 1.5 20 DN65 2100 2900*2300*1880
ZA75(W)-2(2.5) 2(2.5) 19(17)
ZA75(W)-3 3 16
ZA100(W)-1.5 100 1.5 32 DN80 2300 2900*2300*1880
ZA100(W)-2(2.5) 2(2.5) 29(26)
ZA100(W)-3 3 21
ZA120(W)-1.5 120 1.5 34 DN80 2600 2100*2300*2050
ZA120(W)-2(2.5) 2(2.5) 33(29)
ZA120(W)-3 3 26
ZA150(W)-1.5 150 1.5 38 DN100 3000 3100*2300*2050
ZA150(W)-2(2.5) 2(2.5) 38(35)
ZA150(W)-3 3 33


High Pressure Dry Type Oil Free Air Compressor

Model Power
kW
Pressure
kPa
Air Flow
m3/min
Outlet
Connection
Weight
KG
Dimension
L*W*H mm
LG22-04 22 40 25 DN150 2000 2100*1100*1600
LG22-06 60 16
LG22-08 80 15
LG30-06 30 40 25 DN150 2200 2100*1100*1600
LG30-08 60 21
LG30-10 10 15
LG37-04 37 40 36 DN150 2300 2300*1300*1900
LG37-08 60 25
LG37-10 100 21
LG37-12 120 16
LG37-15 150 15
LG45-06 45 60 36 DN150 2500 2300*1300*2000
LG45-10 100 25
LG45-12 120 24
LG55-04 55 40 58 DN200 2900 3000*1700*2300
LG55-06 60 43
LG55-15 150 24 DN150
LG75-06 75 60 58 DN200 3300 3000*1700*2300
LG75-08 80 49
LG75-10 100 42
LG75-12 120 34
LG90-04 90 40 89 DN250 4300 3000*1900*2400
LG90-06 60 76
LG90-08 80 58 DN200 3600 3000*1700*2300
LG90-10 100 56
LG90-12 120 47
LG90-15 150 34
LG110-04 110 40 98 DN300 4400 3000*1900*2400
LG110-06 60 88
LG110-08 80 75 DN250
LG110-10 100 64
LG110-12 120 56 DN200 3700 3000*1700*2300
LG110-15 150 48
LG132-08 132 80 88 DN300 4500 3000*1900*2400
LG132-10 100 75
LG132-12 120 64
LG132-15 150 56 DN250 3800 3000*1700*2300
LG160-12 160 120 86 DN300 4600 3000*1900*2400
LG160-15 150 63
LG180-12 180 120 90 DN300 4700 3000*1900*2400
LG180-15 150 73

The volumetric flow parameter is the maximum volumetric flow that this compressor can generate under the specified working conditions (JB/T6430 standard requirements: suction absolute pressure 0.1MPa/suction temperature 20 ℃/suction relative humidity 0). Specifications are subject to change by SUCCESS ENGINE without notice and the detailed information is subject to Pre-sales consulting.


Eamil us for detailed quotation: sales@segroup.ltd